One product overview
The ZY-RS series thermal gas mass flowmeter is an instrument that uses the principle of thermal conduction to measure fluid flow rate. The instrument uses the constant temperature difference method to accurately measure gas mass flow rate.
Thermal gas mass flow meters have the advantages of small volume, high degree of digitization, easy installation, and accurate measurement.
1、 Technical advantages of the product:
1. Proprietary traffic data model algorithm; Fuzzy theory control algorithm for temperature and humidity;
2. High performance intelligent microprocessors and analog-to-digital/analog-to-digital conversion chips;
3. Wide range ratio 1000:1; Large caliber, low flow rate, negligible pressure loss;
4. Directly measure mass flow without temperature and pressure compensation;
5. Low flow velocity measurement is very sensitive;
6. Convenient design and selection, easy installation and use;
7. Suitable for measuring the flow rate of various single or mixed gases.
2、 Product features:
1. Adopting a highly stable platinum RTD sensor
2. Adopting proprietary technology "balanced structure packaging" and self compensating medium temperature
3. Proprietary algorithm that can achieve high linearity, high repeatability, and high accuracy
4. Range ratio width 1000:1, expandable according to user requirements
5. It can achieve measurement of large pipe diameter and small flow rate, with a minimum flow rate as low as zero and a resolution of 0.001m/s
6. No movable parts, negligible vibration impact
7. The requirement for straight pipe section is not high, 1-2D
8. Independent of the temperature and pressure of the medium
9. Proprietary high-temperature algorithm, the medium temperature can reach+510 ℃,
10. Using high humidity algorithm to achieve high-precision measurement
11. Enter 12 point dynamic correction for traffic signals, with built-in 10 point correction
12. Online dynamic correction of current/voltage output
13. Not sensitive to small particles such as dust
14. Online uninterrupted loading and unloading, easy maintenance
3、 Application scenarios:
1. Public works - monitoring of electricity, gas, and water treatment
Gas in pipelines; Universal system; Biogas; Gas; natural gas; liquid gas; Preheating air for boiler
2. Oil and gas industry
Energy exchange; Gas recovery from filling wells; Gas metering; Gas quality analysis; Leakage test; Natural gas measurement; Monitoring of Torch Gas
3. Power industry
Gas measurement during gas distribution in fuel systems; Measurement of various gases in boilers and auxiliary systems; Gas measurement in gas furnaces; Hydrogen measurement; Measurement of primary and secondary air in power plant blast furnaces
4. Chemical industry
Smoke circulation monitoring; Gas flow measurement in sampling system; Gas flow measurement of induced draft fan; Measurement of ammonia gas in fertilizer plants; Measurement of various gas flow rates in battery factories
5. Metallurgical industry
Gas filling measurement in steel plants; Measurement of blast furnace gas in ironworks; Measurement of coke oven gas in coking plants; Measurement and control of heating furnace gas (blast furnace gas, coking gas, natural gas, etc.) in steel rolling mills; Control of gases such as hydrogen, oxygen, and nitrogen in heat treatment quenching furnaces, etc
6. Pulp and paper industry
Measurement of gases in wastewater treatment systems; Smoke flow monitoring; Boiler recovers secondary/tertiary air; Measurement of gas and air supply for boilers
7. Food and pharmaceutical industry
The addition of fresh air during processing operations; CO2 treatment in breweries; The flow rate of hot air in the bottle sterilizer; Measurement of gas flow rate during thermal oxidation process; Ventilation system; Boiler inlet, exhaust gas, process control
8. Environmental Protection
Gas measurement during biogas utilization process; Measurement of chlorine gas during chlorine treatment process; Gas measurement in aeration tanks during sewage treatment process; Monitoring the emissions of SO2 and NOX in the exhaust of chimney and flue gas
9. Other industries
Factory compressed air measurement; Coal powder combustion process with powder/gas ratio control fuel; Control of Hot Gas Flow from Vertical Grinding Mill in Cement Industry
4、 Performance indicators:
1. Measurement range: 0.5-100Nm/s (20 ℃, 101.33KPa)
2. Accuracy: ± 1% reading ± 0.5% full-scale
3. Range ratio: usually 100:1 (depending on the calibrated flow range)
4. Pipe diameter range: 15mm~6000mm
5. Application scope: Suitable for various types of single or mixed gases. Containing dust, sand, moisture, and various corrosive gases
6. Environmental temperature range: -40 ℃ to+85 ℃ (no display)- 30 ℃~+70 ℃ (with display); Humidity less than 90% RH
7. Medium temperature range:- 40℃~+100℃;- 40℃~+200℃; - 40℃~+450℃;- 40℃~+510℃
8. Sensor diameter: ф3、ф2.5
9. Insertion sensor probe diameter: ф 19 (standard) ф16、ф12
10. Sensor material: 316 stainless steel, Hastelloy, titanium
11. Probe material (protective cover): 316 stainless steel (standard), Hastelloy alloy
12. Bidirectional measurement of medium flow rate
13. Analog output: Flow rate: 4-20mADC, temperature: 4-20mADC, load: 1000 Ω
14. Accumulated pulse output
15. Enter 12 non-linear corrections with built-in 10 non-linear corrections
16. Communication: Serial port output RS232/RS485
17. Power supply: 24VDC/600mA; 220VAC/2W; 110VAC/3W
18. Alarm: 1-2 relay outputs, 5A/220V, 5A/30VDC, input settings.
19. Large screen LCD display: seven digit instantaneous flow, eight digit cumulative flow
20. Process pressure: 1.6Mpa (20MPa)
21. Installation process form: Insertion type (card sleeve, card sleeve+ball valve, flange connection) is suitable for pipeline installation above DN80, while pipeline type (flange, threaded connection) is suitable for pipeline installation above DN15.
22. Explosion proof level: intrinsic safety type (ia Ⅱ CT5), explosion-proof type (Exd Ⅱ CT4)
23. Protection level: IP65. 5. Sensor parameters:
Pipe segment sensor data sheet (threaded connection)
inside diameter |
weight |
installation length |
Connecting thread |
Rated pressure |
|
With connectors |
Without connectors |
||||
20 |
4.5 |
280 |
R3/4″ |
G1″ |
1.6MPa |
25 |
4.7 |
280 |
R1″ |
G11/4″ |
|
40 |
5.0 |
280 |
R11/2″ |
G2″ |
Note: When DN<20mm, please consult the sensor size
Pipe segment sensor size table (flange connection)
inside diameter |
weight |
installation length |
Flange size (mm) |
Rated pressure |
||
D |
D0 |
N×A |
||||
20 |
6.2 |
280 |
105 |
75 |
4×14 |
1.0 |
25 |
6.6 |
280 |
115 |
85 |
4×14 |
|
32 |
7.2 |
280 |
140 |
100 |
4×18 |
|
40 |
8.2 |
280 |
150 |
110 |
4×18 |
|
50 |
9.6 |
280 |
165 |
125 |
4×18 |
|
65 |
10.8 |
280 |
185 |
145 |
4×18 |
|
80 |
13.1 |
280 |
200 |
160 |
8×18 |
|
100 |
16.5 |
280 |
220 |
180 |
8×18 |
|
125 |
19.6 |
290 |
250 |
210 |
8×18 |
|
150 |
29.8 |
310 |
285 |
240 |
8×22 |
|
200 |
40 |
340 |
340 |
295 |
8×22 |
|
250 |
56 |
370 |
395 |
350 |
12×22 |
|
300 |
66 |
410 |
455 |
400 |
12×22 |
|
350 |
70 |
440 |
505 |
460 |
16×22 |
|
400 |
75 |
480 |
565 |
515 |
16×26 |
|
450 |
90 |
510 |
615 |
565 |
20×26 |
|
500 |
105 |
550 |
670 |
620 |
20×26 |
|
600 |
162 |
620 |
780 |
725 |
20×30 |
|
700 |
180 |
690 |
860 |
810 |
24×26 |
0.6 |
800 |
240 |
750 |
975 |
920 |
24×30 |
|
1000 |
390 |
890 |
1175 |
1120 |
28×30 |
|
1200 |
650 |
1030 |
1405 |
1340 |
32×33 |
|
1400 |
850 |
1160 |
1630 |
1560 |
36×36 |
|
1600 |
1150 |
1290 |
1830 |
1760 |
40×36 |
|
1800 |
1500 |
1430 |
2045 |
1970 |
44×39 |
|
2000 |
1890 |
1560 |
2265 |
2180 |
48×42 |
Note: The table only provides a rated pressure of 1.0Mpa. Please consult if it exceeds 1.0Mpa
5、 Product selection:ZY-RS |
Thermal gas mass flow meter |
|||||||
Highway diameter |
-XX |
100 represents DN100 |
||||||
Installation form |
G |
Pipeline type |
||||||
C |
plug-in |
1 |
threaded |
|||||
2 |
Flange connection |
|||||||
nominal pressure |
A |
0~0.6MPA |
||||||
B |
0~1.0MPA |
|||||||
C |
0~1.6MPA |
|||||||
D |
0~2.5MPA |
|||||||
E |
0~4.0MPA |
|||||||
F |
0~6.4MPA |
|||||||
G |
0~10MPA |
|||||||
H |
0~16MPA |
|||||||
process conditions |
0 |
ordinary |
||||||
1 |
antisepsis |
|||||||
2 |
explosion-proof |
|||||||
3 |
high temperature |
|||||||
Input signal |
A |
no-output |
||||||
B |
4~20MA |
|||||||
C |
RS485 MODBUS |
|||||||
power supply |
1 |
220V AC |
||||||
2 |
24V DC |